Inline Multisensor System

Inline Multisensor System

  • Ensures crossweb an downstream consistence for R2R, glass, panel, wafer, vacuum, wet, dry processes
  • Customer specifies number and location of sensors as well as sensor gap, spot size, and range
  • Noncontact measurement of sheet resistance, sheet conductance, resistivity, thickness, and emissivity
  • Range options from .005 ohms/square to 100,000 ohms/square
  • Add or subtract sensors at any time to widen range or add measuremnt points
  • Monitor and control remotely via Delcom software, MODBUS/TCP, or Python library
  • Complete system consists of bridge that spans production line, sensors, and interface module (optional software)
ADVANTAGES OF NONCONTACT EDDY CURRENT

  • Nondestructive
  • Reads through insulating layers
  • Measures moving material
  • Nearly instantaneous readings
  • Provides real-time process inspection

REDUCE PRODUCT AND LABOR COSTS

  • Automate testing—no more manual probing
  • Test 100% of material without damage
  • Address coating issues as they happen
  • Avoid further processing of out-of-spec material
DISPLAYS

  • Front Panel
  • Touch Panel
  • Transparent Conducting Oxides (TCO)
  • Transparent Conducting Materials (TCM)
  • LED and OLED Displays
  • Carbon Nano Tubes (CNT)
  • Graphene
  • Silver Nanowires
  • Meshes

PHOTOVOLTAICS (PV)

  • Thin Film PV: Amorphose Silicon, CIGS, CDTE
  • Crystaline PV
  • SEMICONDUCTORS:
  • Boule/Ingot Characterization
  • Wafer characterization
  • WLP/PLP

ARCHITECTURAL GLASS (LOW-E)

  • Passive Soft
  • Passive Hard

SMART GLASS: COMMERCIAL & RESIDENTIAL ARCHITECTURAL GLASS, AUTOMOTIVE & AEROSPACE

  • Electrochromic (EC) Glass
  • Thermochromatic Glass
  • Photochromatic
  • PLDC Glass (don’t think we can do this)
  • Suspended particle devices (SPD)
  • Transition Metal Switchable Mirrors (TMSM)
  • Automotive Glass: Antiglare, Defrosting, Heating, Reflective
  • Mirrors (dumb) Automotive and Aerospace

PRECISION OPTICS AND OPTICAL COATINGS

AEROSPACE AND DEFENSE

  • Canopies Aerospace and Defense
  • Optics for Aerospace and Defense
  • Low observables for Defense
  • Spacecraft thermal control material
  • Solar Sails
 ENERGY DEVICES

  • Battery Cells and Stacks
  • Energy storage
  • Fuel Cell Components

PRINTING CONDUCTIVE INKS

  • Printed Electronics
  • Conductive Inks

FLEXIBLE ELECTRONICS, HEATING, SHIELDING, ANTENNAS

  • Flexible electronics
  • Flex Circuitry
  • Flexible PCBs
  • Antennas
  • Heating
  • Thin film heaters
  • RFID

METALIZED CAPACITOR FOIL

EMI AND RF SHIELDING

CONVERTING AND PACKAGING

  • Microwave suseptors
  • Barrier Films
  • Metalized Films
  • Decorative films/paper
  • Metalized labels
  • FABRICS AND FIBER
  • Technical fabrics
  • Carbon weaves
  • Carbon fiber

REFLECTIVE (SAFETY) MATERIALS

MEDICAL IMAGING MATERIALS

MISCELLANEOUS

  • Performance coatings
  • Anti-static films
  • LEDs
  • Conductive fiber, textiles, felt, weaves
  • Nano-wires, Mesh, Grids
  • Powder
  • Coated glass
  • Coated polymer
  • Conductive paint
  • Wires – metals and organics
  • R2R coatings
  • Glass
  • Wafers
  • Film
TYPES OF MEASUREMENTS POSSIBLE

  • Sheet Resistance in Ohms/Square
  • Sheet Conductance in Siemens/Square
  • Resistivity in Ohms-cm
  • Thickness in microns
  • Emissivity between 0 & 1 as defined by user

SENSOR DIMENSIONS

Sensor type: Sensor system
Stage size: NA
Reach into material: Custom
Sensor diameter: Multiple Options
Sensor gap: Multiple Options
Sensor to sample offset: NA
Spot size: Multiple Options

SENSOR CONFIGURATION

Vacuum chuck: NA
Vacuum ready: No
Manually reposition sensor: No
Motion control: No
Integrated stage: No
Optional detachable stage: NA

SENSOR RANGES—Select two adjacent ranges.

×10 From 5 to 100,000 ohms/square
×1 From .5 to 10,000 ohms/square
÷10 From .05 to 1,000 ohms/square
÷100 From .005 to 100 ohms/square

MATERIAL REQUIREMENTS

Minimum thickness: No minimum
Maximum thickness: Multiple Options
Minimum size: Multiple Options
Maximum size: NA
POWER AND OPERATING TEMPERATURE

Power input: 100–120/200–250 VAC
Frequency: 60/50 Hz
Power consumption: 1.0/0.5 A
Temperature range: 10°C–60°C

DIMENSIONS AND WEIGHTS

Sensor: Custom

CONFIGURATION AND INTERFACE
RESPONSE & DISPLAY RATES

Delcom meters sample material every 30 ms. Delcom firmware and software perform pipeline averaging and display 8 averaged readings every 240 ms.

ACCURACY

Delcom meters are calibrated to better than 99.9% accuracy against National Institute of Standards and Technology (NIST) standards. User can calibrate a meter with one standard in one minute.

RESOLUTION

Significant digits available at each order of magnitude for each of the four meter ranges.

LINEARITY

Delcom guarantees no more than 3% deviation from the true sheet resistance value of tested material. The chart below shows a Delcom meter tested against 10 NIST, VLSI, and MSA standards.

 REPEATABILITY

Delcom meter readings are effectively 99.9% repeatable if sample placement and environmental factors, such as temperature, are held constant.

TEMPERATURE COMPENSATION

The baseline readings of eddy current instruments drift with changes in ambient temperature. Delcom benchtop sensors are compensated so they drift no more than .04% of total resolution per degree Celsius per hour.

EFFECTS OF ELEVATION ON READING

The elevation of the conductive layer in the sensor gap affects the meter readings. This effect can be addressed through the use of a stage, automatic compensation with a distance detector, or calibrating the meter to expect the material at a known elevation
INLINE SOFTWARE

  • Remotely monitor and control up to 99 sensors/channels via
    Delcom software on a PC
  • Build your own PC-based interface with our Python library
  • User your PLC and connect via Modbus/TCP

User selectable units of measurement

  • Sheet Resistance in Ohms/Square
  • Sheet Conductance in Siemens/Square
  • Resistivity in Ohms-cm
  • Thickness in microns
  • Emissivity between 0 & 1 as defined by user

Software modes optimized for most common user needs to include

  • Material mapping
  • Material characterization and verification
  • Inline process monitoring cross-web and downstream
  • Inspection station

Data record, analysis, and export

  • Record and export via CSV or Microsoft Excel
  • Reading, recording, manual mapping, pass/fail, and exportation to .csv file and
  • Save data for further analysis, and more.
 User selectable performance variables

  • Calibrate sensor in less than one minute across its entire range with one standard.
  • Set vertical offset
  • Set tare offset
  • Set gain offset
  • Set pass/fail threshholds and alerts
  • Set temperature compensation coefficients
EXTEND SENSOR RANGE

Delcom sensor with ship with any two adjacent ranges as listed below. Purchase additional sensors to achieve the full range of Delcom sensors.

×10 From 5 to 100,000 ohms/square
×1 From .5 to 10,000 ohms/square
÷10 From .05 to 1,000 ohms/square
÷100 From .005 to 100 ohms/square

USE PYTHON LIBRARY TO BUILD CUSTOM INTERFACE
Build your own custom interface using the Delcom Python library. Delcom has a python library that puts sensor monitoring and control completely in the hands of the customer.

CUSTOM GAP AND SPOT SIZE
Ask about instruments with custom gap and spot size combinations. In general – the larger the required gap, the larger the instrument spot size must be. Referencing the chart below, Delcom can make custom instruments with the spot size and gap combinations that fall below the line in the chart. Usually, customers want to minimize the spot given their gap requirement (as dictated by the thickness of the thickest material they measure).

 ADD ADDITIONAL SENSORS

The IM100 Interface Module supports additional sensors providing more range, large or smaller gaps, or alternative shape/size.

SPECIFY VACUUM-COMPATIBLE COMPONENTS

Specify vacuum-compatible components acceptable for high vacuum applications.